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Mend it like McEwen

 
Fascinated by steam all of his life, Alan McEwen was fortunate enough to be able to turn his passion into a thriving boilermaking business. John Hobbs meets the man who gets much closer to steam engines than many of us.
A hard day’s grind: boilermakers hard at work during the rebuilding of a 1909 American Case traction engine for an Austrian client in January 2000.
A hard day’s grind: boilermakers hard at work during the rebuilding of a 1909 American Case traction engine for an Austrian client in January 2000.

‘The crackling of the rapidly-melting welding rods, the intensely bright blueish-white lights of the electric-arc and the choking smog that filled the roof void some 50ft above the floor combined to create the quite awesome and frightening atmosphere of Phoenix Boilerworks. Being highly sensitive to ‘atmospheres’, I found the operations within the twin boilershops fascinating, and working within that special environment filled me with a spine-tingling complicated mixture of fear and tear-jerking pride, for I had fallen in love with Phoenix Boilerworks. It had become my second home.

‘It was 1958, and I had been working at Phoenix (at Heywood in Lancashire) for just three months. I had left school aged 15 back in July. Phoenix had taken me on as an apprentice boilermaker and I inevitably found the work extremely heavy and exhausting. I was expected to work five and a half days a week, amounting to some 55 hours, with the job itself being extremely dangerous. My wage amounted to the princely sum of £2.17s. 6d. After tax stoppages, I was lucky to take home about £2.5s.3d.’

Thus wrote Alan McEwen in his enlightening book Chronicles of a Lancastrian Boilermaker, published by Sledgehammer Engineering Press in 1998. That love affair remains as passionate now as it was 44 years ago. It tells something of what happened in Alan’s life in the years up to 1968 when he established his own business, to 1973 when H.A. McEwen (Boiler Repairs) Ltd. was registered and to 1977, when Alan and Maria McEwen bought the premises at Farling Top, Cowling near Keighley in West Yorkshire where the business is now located. It’s a fascinating tale, told in Alan’s relaxed but warmly enthusiastic manner.

There are many sides to the man and his business and the activities associated with the construction, maintenance and, nowadays, the removal of industrial boilers. This generates the major part of his turnover. Owners of road and rail locomotive boilers , steamboats and fixed steam engines, particularly those privately owned or in heritage or museum sites, are quick to seek out and use his expertise.

Alan also has a deep interest in industrial archaeology, particularly that associated with the cotton mills of his native Lancashire and the woollen mills of his adopted Yorkshire. That includes everything associated with the combination of steam and running water on which the mills were so reliant, and he is currently researching for another book that will explore the fascinating subject of the chimneys through which the smoke from the coal that was burnt to convert the water into steam passed, before depositing its soot – and much more – on the industrial and residential buildings in which life was lived to the full, whatever that might have meant at the time! Entitled Smokestack Britain: An illustrated study of industrial chimneys and the industries they served, Volume 1 will deal with northern England and be published later this year.

‘Working on the Peace Movement!’ Queen Street Mills wonderful and well-looked-after 500hp tandem

But it was railway locomotive boilers that gave Alan the chance to explore the opportunities and the risks of working for himself. For some time he had specialised in such boilers at Phoenix, and at a gathering of railway enthusiasts back in the 1960s he met, by chance, the chairman of the Keighley & Worth Valley Railway that then had a ‘collection’ of locomotives at Haworth and operated an occasional service between Haworth and Keighley. “I started visiting now and again to look at boilers for various repairs, and then did several jobs on a Saturday or Sunday,” Alan explained. “I might have expanded or replaced a few tubes or built up a weld or two. These small elements of boiler work gave me some degree of confidence to strike out on my own, which I did in August 1968.”

The railway gave Alan approximately two or three days work each week, but he could only go there at night because the electricity was available to them at the cheapest rate during those hours, and they sought to avoid the purchase of power at any other time. If he had to work during the day, then he could spend up to say six hours on his own inside a firebox in the freezing cold with perhaps snow on the ground! There was nowhere else to go to make a living, so he had to stick at it because he’d abandoned a good job at Phoenix.
“I also started to look around me, and then realised that there were still a number of chimneys standing, and so there ought to be a boiler under each. In fact at the end of the 1960s there must have been 30 Lancashire boilers in Keighley and the surrounding area alone, so I started to knock on doors to see if the owners had need of a boilermaker to tackle any job, no matter how small. As it happened, work was available, and my readiness to attend at any time for whatever purpose was appreciated, and my reputation was built on that – in other words, service. And now, of course, we are ready to go anywhere.”

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